Background: to store products, dehydration is required. Other dehydration methods are evaporative drying. The product would be shriveled and collapsed. Poor rehydration performance. The color is dull and far from the original color. Nutrients, biological activity, effective ingredients are seriously lost. The fragrance is disappeared. The storage time is short. But freeze-dry solves all of the above problems!

Color, Shape, Flavor

Through freeze-drying, the color, shape and aroma of the freeze dried products are preserved without loss.

Nutrition, Effective Matter

Through freeze-drying, the nutrition, biological activity and effective ingredients of the product are preserved.

25-year Shelf Life

Through freeze-drying, the shelf life of freeze dried product is longer, up to 25 years, almost without deterioration.

Freeze drying principle - sublimation: from ice to vapor In a low-pressure environment, the frozen material is heated to make its moisture directly change from solid ice to gaseous vapor, so as to achieve the purpose of drying the material. No oxidation reaction, no color lost, no shape changing, no aroma and flavor lost, no nutrient loss, no biological activity lost, no effective ingredients lost, longer shelf life.

Specification
Investment Analysis
Time & Consumption
Power & Supply
Packing & Delivery
Installation
Composition
QC & Certification
Warranty & Service
Confidentiality
Distributor or Agent
Users' Feedback

The EL series freeze dryers are economical, based on carbon steel, aluminum, stainless steel, copper, and domestic accessories. This is a cost-effective product, with the same price, you can get a larger capacity; with the same capacity, you will spend less money. This is for large freeze-dried production, but limited budget.

The EL series freeze dryers are mainly used in food, health products, nutrition products, biological products, pet food, coffee, milk and other industries. Already frozen product can be used for direct freeze-drying. If fresh products are used, it must be frozen in advance by refrigerator, blast freezer, or in-place freezing. If refrigerator or blast freezer with independent refrigeration system is used, the product can be frozen while previous batch is in freeze-drying to save production time. Users only need to load tray with pre-treated product into the machine, and start the automatic operation program.

The EL series freeze dryers are compact design. Small and medium size can be loaded by 20’ or 40’ container. It would greatly save the cost of transportation. The shelf and chamber can be disconnected, and double rail is supplied to each model. The shelf system can be moved out of the chamber for a faster and more convenient loading and unloading or repair.

Due to compact design, the inner space of the chamber is saved and more material can be loaded into the chamber. The integration and optimization of the chamber structure improved the space utilization; thus, it reduced the power of the supporting system and saved energy consumption.
For international users, the transportation cost is greatly reduced, and the installation area is reduced accordingly.

The EL series freeze dryers are with perfect monitor and control of pressure, temperature, flow, etc., and the system is with complete protection. Industrial computer or mobile app remote monitoring are also available as options. There are 4 languages are supplied to control panel to meet the needs of different customers from different countries. The EL series freeze dryers can be supplied to overseas users to meet the requirements of different voltages and frequencies. On-site installation guidance, equipment commissioning and staff training services are provided to overseas users. In order to save installation time and cost, small and medium size machines are all-in-one design, all support systems have been installed and assembled with chamber, and tested before delivery. It ready to use after wired to main power at users’ site. And the installation and testing of large-scale freeze-drying equipment would take 3-5 days only. One-year warranty and free lifetime after-sales technical consulting services are offered to the EL series.

Technical parameter:

Model	EL-100	EL-200	EL-500	EL-750	EL-1000	EL-1500	EL-2000	EL-4000
Type	All-in-one				Separate structure
Shelf area	10 m²	20 m²	50 m²	75 m²	100 m²	150 m²	200 m²	400 m²
Capacity (kg)	100kg	200kg	500kg	750kg	1000kg	1500kg	2000kg	4000kg
Capacity (L)	100 L	200 L	500 L	750 L	1000 L	1500 L	2000 L	4000 L
Product cool	-30 ℃	-30 ℃	-30 ℃	-30 ℃	-30 ℃	-30 ℃	-30 ℃	-30 ℃
Product cool	Flexible	Flexible	Flexible	Flexible	Flexible	Flexible	Flexible	Flexible
Ice capacity	100kg	200kg	500kg	750kg	1000kg	1500kg	2000kg	4000kg
Condenser	-40℃	-40℃	-40℃	-40℃	-40℃	-40℃	-40℃	-40℃
Tray quantity	42 pcs	84 pcs	207 pcs	300 pcs	405 pcs	592pcs	800pcs	1600pcs
Double rail	Manual	Manual	Manual	Manual	E-option	E-option	E-option	E-option
Vacuum level	15 Pa	15 Pa	15 Pa	15 Pa	15 Pa	15 Pa	15 Pa	15 Pa
Compressor	Included	Included	Included	Included	Included	Included	Included	Included
Vacuum	Included	Included	Included	Included	Included	Included	Included	Included
Accessories	Included	Included	Included	Included	Included	Included	Included	Included
Refrigerant	Excluded	Excluded	Excluded	Excluded	Excluded	Excluded	Excluded	Excluded
Power	22kw	34kw	83kw	112kw	164kw	243kw	305kw	500kw
Installation	15 m²	20 m²	50 m²	80 m²	100 m²	150 m²	200 m²	250 m²
Chamber (m)	2.81.21.8	4.51.52	5.61.92.3	5.82.12.5	5.82.22.5	5.82.52.9	6.52.63.1	11.52.63.1
Weight	1500kg	2500 kg	5500 kg	7500 kg	11000 kg	16000 kg	22000 kg	35000 kg

The study of investment on freeze drying
(Take FD-2500 as an example, other models, consult us)

I, Summary
Freeze drying is a mature technology, and it was widely used in pharmaceutical industry for half a century. But it is still new in many countries, because of the limitation application in medical industry. As the increase of life quality, there is a huge potential market in food industry and evidence shows that freeze drying business in food grows rapidly, as freeze drying has incomparable advantage than other drying method. The investors, whom had built a small or middle plant in the first year, expand to big plant in the second year and those whom had built a big plant, have to build more production lines, the reason is the same-their business is very good, and money return fast. This article will help you to analyze the prospect and risk on investment in freeze drying plant. Take FD-2500 as an example.

II, Is it a right choice to invest on freeze drying business?
A good project is half the success. There is an old saying goes: First Come First Served. This is a good beginning that you found this business opportunity, whereas, 99% investors have never heard about it.

Here just talk about the incomparable advantage of freeze drying. The heat-sensitive material and materials with biological activity must be dried by freeze drying equipment, otherwise, they are lost. The readily oxidizable substance like apple is easily getting dark after exposed in air. As the working principle of freeze drying is sublimation in vacuum and low temperature. It remains the nutrition maximum. The shape of output is the same as input; the volume has no change sponge like. The color is most the same as original, and flavor is greatly reserved. The shelf time could be over 20 years, if it is with perfect packing without any additives, preservatives or pigment. The range of application is wide. All kinds of food materials and plants including fruits, vegetables, meals, meats, aquatic product, coffee, flowers, extractive, protein, herbals and every conceivable kinds.

III, SWOT Analysis

IV, Production and sales volume
The FD-2500 can work 30 day per month, 360 days a year. 30 minutes for maintenance in every three months. The fresh material production capacity is 2500kg per day, suppose the output from input is 20%. There will be 500kg dried products per day, and 180,000kg per year. The average whole sale unit price of freeze-dried products is about USD40/kg. But you need to pack them into small bags like 20g, 30g, 40g, or 50g per bag. Such package is not small, because the volume of freeze-dried product has no change, only lose its weight. If it is 20g per bag, it is USD1.6/bag.

Sales volume planning

Product	Unit price	Quantity	Sub amount
Freeze dried product	USD40/kg	180000kg	USD7,200,000

V, Total cost
The total cost is complicated to calculate, but the main cost is as follows.

Cost planning

Item	Depreciation rate (Year)	Investment in 1st year	Investment Initially	Annually cost
Factory (500m²) rent	1	20000	20000	20000
Factory decoration	10	10000	10000	1000
Office supplies	5	2000	2000	400
Personnel (5 people)	1	50000	10000	50000
Clean machine	10	4000	4000	400
Cutting machine	10	3000	3000	300
Freeze dryer FD-2500	10	700000	700000	70000
Auto Packing Machine	10	40000	40000	4000
Tax	0	120000	120000	0
Installation cost	0	5000	5000	0
Maintenance cost	1	200	0	200
Registration charge	0	100	100	0
Public utility charges	1	100	100	100
Marketing costs	1	15000	5000	15000
Insurance expenses	1	300	300	300
Raw material purchase	1	900000	75000	900000
Energy cost (power)	1	180000	15000	180000
Energy cost (water)	1	1500	150	1500
Consumables (bags)	1	75000	7500	75000
Other cost	1	5000	0	5000
Total		2,131,200	1,017,150	1,323,200

The correct calculation shall be monthly with chart of cash flow, to have a better understanding to new investors; the chart is made in annually.

VI, Profit forecast
The forecast profit before tax is as follows:

Item (USD)	Value (1 batch in a day)
Sales annually	7,200,000
Cost annually	1,323,200
Profit	5,876,800

VII, Conclusion
If there is one batch production in a day, the total invested money will be return within 4.5 months. The risk to invest on freeze drying business is little. You need to have a good sales team.
The rate of return is high. And the time of money return is very short. It is a good opportunity to invest on freeze drying business. And it’s very hot to invest on food freeze drying!

Product freeze-drying time means the time of sublimation. It affected by many factors:

1, The ability of freeze-drying equipment itself.
2, The loading quantity: more loading, longer time; less loading, shorter time.
3, Water content in raw product: more water, longer time; less water, shorter time.
4, Heating temperature: lower temperature, longer time; higher temperature, shorter time.
5, The product itself: The ability of a product cell molecule to hold water determines its rate of escape.
6, Pre-treatment before freeze-drying: no peeling, bigger size, longer time; peeled and crushed, smaller size, shorter time.
7, Other factors.

Item	Loading	Ability (Ice)	Freeze-drying time
HL-series	10kg/m²	24h/10kg/m²	24-48 hours
FD-series	10kg/m²	18h/10kg/m²	12-22 hours
EL-series	10kg/m²	20h/10kg/m²	14-24 hours
PL-series	10L/m²	20h/10kg/m²	24-72 hours

Example: FD-2500, other series or models, consult us:

Products	Water content	Solid content	Shape required	Size required	Loading capacity	Batch time	Power (I) consumption	Power (II) consumption
Meats	58%	42%	sliced	<10mm	10kg/m²	17.0h	2.08kwh/kg	1.43kwh/kg
Fish	80%	20%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Milk	87%	13%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Avocado	73%	27%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Sakya	86%	14%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Pitaya	87%	13%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Jackfruit	73%	27%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Rambutan	82%	18%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Mangosteen	81%	19%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Passion fruit	73%	27%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Mango	83%	17%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Pineapple	86%	14%	sliced	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Kiwi fruit	84%	16%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Watermelon	92%	8%	sliced	<10mm	10kg/m²	20.0h	2.44kwh/kg	1.68kwh/kg
Banana	75%	25%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Papaya	89%	11%	sliced	<10mm	10kg/m²	19.5h	2.38kwh/kg	1.64kwh/kg
Coconut m.	68%	32%	sliced	<10mm	10kg/m²	20.0h	2.51kwh/kg	1.68kwh/kg
Coconut w.	95%	5%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Durian	65%	35%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Strawberry	91%	9%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.73kwh/kg
Blueberry	87%	13%	n/a	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.89kwh/kg
Raspberry	85%	15%	n/a	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.77kwh/kg
Apple	84%	16%	sliced	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Lemon	88%	12%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Apricot	86%	14%	sliced	<10mm	10kg/m²	19.0h	2.32kwh/kg	1.60kwh/kg
Maqui	86%	14%	n/a	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Herbal	78%	22%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Rose	85%	15%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Tomato	94%	6%	sliced	<10mm	10kg/m²	19.0h	2.32kwh/kg	1.60kwh/kg
Spinach	91%	9%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Sweet corn	76%	24%	n/a	n/a	10kg/m2	17.0h	2.08kwh/kg	1.43kwh/kg
Carrot	88%	12%	sliced	<10mm	10kg/m2	17.0h	2.08kwh/kg	1.43kwh/kg
Mushroom	92%	8%	sliced	<10mm	10kg/m2	16.0h	1.96kwh/kg	1.35kwh/kg
Aloe vera	99%	1%	sliced	<10mm	10kg/m2	16.0h	1.96kwh/kg	1.35kwh/kg
Potato	75%	25%	sliced	<10mm	10kg/m2	18.0h	2.20kwh/kg	1.52kwh/kg
Meals	71%	29%	n/a	n/a	10kg/m2	14.0h	1.71kwh/kg	1.18kwh/kg
Noodle	73%	27%	n/a	n/a	10kg/m2	14.0h	1.71kwh/kg	1.18kwh/kg

Most of the HL series use single-phase power supply. Due to the limited power of domestic single-phase power supply,
single-phase is not suitable for medium and large freeze-drying equipment.

Single-phase power supplies are: 220V, 50/60Hz (200-240V) and 115V, 60Hz (110-120V)
FD, EL, PL series adopt three-phase power supply. From 200V-480V, 50/60Hz, there are different options. We can provide what you need.

We have 7 technical support centers in North America, Central America, South America, Europe, Middle East, Oceania and China.

Our freeze dryers have been supplied to more than 60 countries including China, United States, Canada, Australia, New Zealand, UK, Germany, Italy, Spain, Greece, Finland, Denmark, Sweden, Norway, Iceland, Netherlands, Poland, Austria, Slovenia, Romania, Russia, Estonia, Serbia, Latvia, Croatia, Lebanon, Saudi Arabia, Bahrain, Israel, Egypt, Turkey, India, Uzbekistan, Turkmenistan, Tajikstan, Mongolia, Thailand, Singapore, Malaysia, Indonesia, Vietnam, Philippines, Myanmar, Tonga, Mexico, Ecuador, Nicaragua, Bolivia, Chile, Costa Rica, Colombia, South Africa, Kenya, Uganda, Angola, Malawi, Peru, Guatemala, Argentina, Paraguay, Tobago etc.

We can supply you wherever you are, even you do not have any experience on import and export.

HL-series: packed by carton or pallet, delivered by sea or air with the terms of EXW, or FOB, CNF, CIF, DAF as option.
FD, EL, PL series: packed by fumigation wooden box and chamber by soft material protected, delivered by sea with the terms of EXW, FOB, CNF, CIF, DAF as option.

Delivery time:

Series	Manufacturing time		Shipping time
Series	In stock	No stock	Near China	Far from China
HL-Series	5 working days	15-65 working days	10-25 days	25-45 days
FD-Series	5 working days	25-85 working days	10-25 days	25-45 days
EL-Series	5 working days	65-85 working days	10-25 days	25-45 days
PL-Series	5 working days	75-95 working days	10-25 days	25-45 days

All HL and PL series, and part of FD and EL series freeze dryers are “all-in-one” type. All support systems like refrigeration, vacuum, heating and control have been assembled on the same frame with chamber, all pipes, wires, valves have been installed and connected. They do not need installation service at the customers factory.

Large and medium sized industrial freeze dryers are tested in our factory. The pipes are disconnected during delivery. Installation is required, especially for those models with an overhead monorails or floor double rails.

We have many installation technicians in China and other 6 technical support centers. As for large and medium freeze-drying plant, you need a layout in advance for a better plan of the equipment in your factory. Here is an example of several units of FD-2500. If you need similar layout or CAD drawing for other models, please consult us:

Machine Composition

Each machine is produced by KEMOLO, brand new, complete and flawless, it contains all necessary parts for freeze drying.
They are not exactly the same in structure, due to series and options difference, however the function is the same: vacuum freeze-dried.

The main composition of KEMOLO^® freeze dryer

Freeze dryer	Chamber	Chamber	The main body
			Flange/gasket
			Doors
		Shelf system	Shelf system
		Vapor condenser	Vapor condenser
		Product trays	Product trays
	Refrigeration system	Refrigeration unit	Compressor
			Oil separator
			Receiver
			Filter
			Pressure sensor
			Temperature sensor
		External cooler	Air cooler
		External cooler	Or water cooler
	Vacuum system	Vacuum pump	Vacuum pump
	Vacuum system	Roots pump	Roots pump (option)
	Heating system	Heater	Heater
		Temperature sensor	Temperature sensor
		Exchanger	Exchanger (option)
	Control system	Controller	Controller
		HMI	HMI
		Cabinet	Cabinet

We have five stages quality control job to do by different departments to ensure good quality of our freeze-drying equipment.
1, Select suppliers according to company standards, and full-time quality control personnel check incoming raw materials and accessories.
2, QC personnel check the welding quality and pressure test of shelves, vapor condenser, and chamber.
3, QC personnel check pressure test of refrigeration, heating, vacuum systems.
4, The commissioning personnel do the FAT test. QC verify record it.
5, The sales personnel check whether the equipment is consistent with the contract requirements one by one.

Certificates: We have ISO9001, CE, ASME, EAC, FDA. Other certificates can be applied with an extra cost.

FD-series: The warranty period of the whole machine is 24 months.
HL, EL, PL series: The warranty period of the whole machine is 12 months.
A box of spare parts is sent to users free of charge for backup for large freeze dryers.
According to international transportation requirements, the transportation of mechanical equipment
does not contain batteries, hazardous chemicals, oil, refrigerants, or any other liquids.

During the warranty period, KEMOLO is responsible for the quality problem or defects caused by machine manufacturing process
or material defects, under normal use and correct maintenance.

Users may also be liable for replacement parts resulting from users’ misuse and negligence of the product. Users are also responsible for:
1. Proper installation, wiring and connecting pipes as related regulations.
2. Correctly use and maintain the equipment according to the user manual. Before starting the freeze dryer, make sure that there is no water in the chamber.
Before starting the vacuum pump (except oil-free vacuum pump), make sure that the vacuum pump has a sufficient amount of clean vacuum pump oil (no water or vapor mixed).
3. The equipment must be operated in a clean area with adequate air circulation and a temperature 1°C-35°C.
If water cooling is used, the cooling water must be clean, and the water temperature should be between 15°C - 30°C.
4. If the equipment operates in high altitude areas, high altitude configurations should be used.
5. User is responsible for damage to the equipment during transportation (EXW, FOB terms), storage or installation.
6. Make sure that the freeze-dried product is completely dry before packaging.
7. Make sure to use a suitable bag. Once the bag is sealed, water or air is not allowed to enter.
8. For products with enzymes, the enzymes should be inactivated before lyophilization.
9. KEMOLO is not responsible for the quality and packaging of freeze-dried products.
10. The user is responsible for personal injury, or economic loss, regardless of the cause.

Service:
KEMOLO has full-time after-sales service managers and many after-sales service personnel.
We have a set of normative documents, that is, after-sales service standards and supervision.
1, Working hours, service personnel.
2, Judgment of the problem and submit it to the relevant personnel.
3. Ask for photos, videos and descriptions related to the problem.
4. Answers via WhatsApp, Wechat or email.
5. Give a solution.
6. The parts will be free, if it has quality problem and needs to be replaced in warranty period.
7. If the parts need to be replaced, the cost will be charged if the warranty period is exceeded.
8. If the problem could not be solved online, a technician can be arranged to user’s site for assistance.
All after sales questions are from the first few months after installation, due to the users are not familiar
with the equipment or misuse. After that time, the machine will be running more stable.
9. Report problems to technical department and production department to improve quality.
10. Report problems to the sales department to monitor and improve user satisfaction.

Confidentiality is based on both parties. KEMOLO provides users with confidential files for their own use only.

Without written authorization, KEMOLO’s documents including but not limited to quotation, technical specification, freeze-drying time and energy consumption, energy saving kits, power saving option, investment analysis, user's instruction manual, layout drawing, piping drawing, circuit diagram drawing, principle diagram drawing, 3D drawing, product pictures, and videos are prohibited to send to anybody else or any third parties.

Freeze-drying is a new technology, as requested, to maintain advantage in competition, the user’s information including but not limited to company name, address, factory layout, freeze-drying equipment capacity, freeze-dried products, sales volume, sales price, production recipe, advantages, creative products or related information is highly confidential. Without written authorization, they are prohibited to send to anybody else or any third parties.

We are looking to recruit partners worldwide. It will be a non-exclusive distribution. Our partners will sell KEMOLO freeze dryers in their local market and provide more localized after-sales service, spare parts storage, and provide users with fast and convenient parts supply and after-sales support.

Partners need to be 100% familiar with KEMOLO freeze dryers, receive training at the KEMOLO factory, and be issued relevant qualification certificates after passing the assessment. Partners need to have a warehouse, not only to store new machines, but also to store accessories, know how to repair and maintain, and know how to develop freeze-dried products and market expansion, so as to help our customers expand their business.

KEMOLO is committed to one thing only: making good freeze-drying equipment and serve users well. No other product, no other business, we are focusing, caring, specializing and professional in freeze-drying only. We are helping our customers to grow and we are expanding. Each detail has been taken into consideration in the early years, and gained the verification and acknowledgement from the market. Our users did not hesitate to give us good reviews.

Sign In

Language

Currency

EL Economical Freeze-Dryer

Quantity