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HL Series Home/Pilot/Lab Freeze-Dryer

Name: HL Series Home/Pilot/Lab Freeze-Dryer
Brand: KEMOLO
Price: 2295 USD
Availability: InStock

HL series are small home, pilot, lab freeze dryers, cheapest price, and can be ordered online. This is for small freeze-dried pilot production, limited budget, generally used for small companies, laboratories, universities, research institute and millions of homes.

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Model:

HL-2 (2kg)

HL-5 (5kg)

HL-10 (10kg)

HL-25 (25kg)
Voltage:

220V 50Hz (200-240V)

115V 60Hz (110-127V)

3 Phase (220-480V)
Shipping:

Worldwide supply, see shipping cost at checkout

Quantity

0 in stock

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Why freeze-dry?

Background: to store products, dehydration is required. Other dehydration methods are evaporative drying. The product would be shriveled and collapsed. Poor rehydration performance. The color is dull and far from the original color. Nutrients, biological activity, effective ingredients are seriously lost. The fragrance is disappeared. The storage time is short. But freeze-dry solves all of the above problems!

Color, Shape, Flavor

Through freeze-drying, the color, shape and aroma of the freeze dried products are preserved without loss.

Nutrition, Effective Matter

Through freeze-drying, the nutrition, biological activity and effective ingredients of the product are preserved.

25-year Shelf Life

Through freeze-drying, the shelf life of freeze dried product is longer, up to 25 years, almost without deterioration.

Freeze drying principle - sublimation: from ice to vapor In a low-pressure environment, the frozen material is heated to make its moisture directly change from solid ice to gaseous vapor, so as to achieve the purpose of drying the material. No oxidation reaction, no color lost, no shape changing, no aroma and flavor lost, no nutrient loss, no biological activity lost, no effective ingredients lost, longer shelf life.

Specification
Investment Analysis
Time & Consumption
Power & Supply
Packing & Delivery
QC & Certification
Warranty & Service
Confidentiality
Distributor or Agent
Users' Feedback

The HL series freeze dryers are our patent (patent number: ZL202330354129.2) products for laboratories, small businesses, research institutes, universities and millions of homes. HL series freeze dryers are our most economical products.

HL series freeze dryers are mainly used for food, health products, nutrition products, biological products, pet food, herbal, coffee, milk, candy, sea food and thousands of others. The product cooling is completed in the machine. And the users only need to put trays with sliced fresh products into the machine, and start the automatic operation program. It is so easy to use this freeze dryer.

HL series freeze dryers are composed of a main machine and external vacuum pump. In the main machine, there are freeze dryer chamber, shelf, refrigeration, heating and control system. Temperature sensor and vacuum pump sensor is equipped to measure production parameters. And 4 heavy-duty wheels are installed under the main chamber, so users can push the freeze dryer to other places.

The freeze-drying process requires a vacuum chamber, a vapor condenser to collect water vapor and condense it into ice, and the space near the product sublimation needs to be heated to replenish the heat required for sublimation. The HL series vapor condenser is located on the inner wall of the chamber. Our HL series vacuum chamber is longer than others', which means it has a large heat exchange area, which ensures that it has a bigger condensation capacity. This is why we only need 20-30 hours to complete a batch of production, while others need 40-60 hours.

In view of the fact that KEMOLO has decades of technical accumulation of large-scale industrial freeze dryers, the HL series machines adopt some of the technologies of industrial freeze dryers. The refrigeration part of the HL series has more protection and more optimized operating performance, making it better at low temperatures, unlike other companies' freeze dryers that cannot continue to cool down after pausing at -23℃.

Thanks to good design and excellent operating performance, water vapor can quickly condense on the inner wall of the chamber, and there is almost no water vapor inside the chamber. Therefore, no water vapor is sucked into the vacuum pump, which is why the frequency of oil changing for our vacuum pumps is much lower than that of similar freeze dryers from other suppliers.

The control logic of the HL series is the same as our large industrial freeze dryers. If you buy the HL series freeze dryer for business purposes and hope to expand production in the future, then KEMOLO will be your ideal choice, because using the HL series freeze dryer will help you use large machines in the future, and there will also be data and experience accumulation for reference.

Technical parameter:

Model	HL-2	HL-5	HL-10	HL-25	***
Shelf area (m²)	0.2 m²	0.5 m²	1 m²	2.5 m²	***
Max. capacity	7 lbs	16 lbs	35 lbs	85 lbs	***
Nominal capacity	2 kg	5 kg	10 kg	25 kg	***
Product cooling	-30 ℃	-30 ℃	-30 ℃	-30 ℃	***
Product cooling	In dryer	In dryer	In dryer	In dryer	***
Max. ice capacity	2 L	5 L	10 L	32 L	***
Condenser temp.	-35℃	-35℃	-35℃	-35℃	***
Tray quantity	8 pcs	6 pcs	12 pcs	10 pcs	***
Tray size (mm)	138*180	245*315	245*315	***	***
Cooling way	by air	by air	by air	by air	***
Ultimate vacuum	15 Pa	15 Pa	15 Pa	15 Pa	***
Power requirement	1.2kw	2.5kw	3.5kw	7kw	***
Power phase	Single	Single	Single	Three	***
Power voltage	220/115V	220/115V	220/115V	200-480V	***
Power frequency	50/60Hz	50/60Hz	50/60Hz	50/60Hz	***
Installation area	1 m²	2 m²	3 m²	4 m²	***
Packing size (m)	1.20.81.2	1.30.91.4	1.50.91.5	211.6	***
G. Weight (kg)	160	230	305	540	***

The study of investment on freeze drying
(Take FD-2500 as an example, other models, consult us)

I, Summary
Freeze drying is a mature technology, and it was widely used in pharmaceutical industry for half a century. But it is still new in many countries, because of the limitation application in medical industry. As the increase of life quality, there is a huge potential market in food industry and evidence shows that freeze drying business in food grows rapidly, as freeze drying has incomparable advantage than other drying method. The investors, whom had built a small or middle plant in the first year, expand to big plant in the second year and those whom had built a big plant, have to build more production lines, the reason is the same-their business is very good, and money return fast. This article will help you to analyze the prospect and risk on investment in freeze drying plant. Take FD-2500 as an example.

II, Is it a right choice to invest on freeze drying business?
A good project is half the success. There is an old saying goes: First Come First Served. This is a good beginning that you found this business opportunity, whereas, 99% investors have never heard about it.

Here just talk about the incomparable advantage of freeze drying. The heat-sensitive material and materials with biological activity must be dried by freeze drying equipment, otherwise, they are lost. The readily oxidizable substance like apple is easily getting dark after exposed in air. As the working principle of freeze drying is sublimation in vacuum and low temperature. It remains the nutrition maximum. The shape of output is the same as input; the volume has no change sponge like. The color is most the same as original, and flavor is greatly reserved. The shelf time could be over 20 years, if it is with perfect packing without any additives, preservatives or pigment. The range of application is wide. All kinds of food materials and plants including fruits, vegetables, meals, meats, aquatic product, coffee, flowers, extractive, protein, herbals and every conceivable kinds.

III, SWOT Analysis

IV, Production and sales volume
The FD-2500 can work 30 day per month, 360 days a year. 30 minutes for maintenance in every three months. The fresh material production capacity is 2500kg per day, suppose the output from input is 20%. There will be 500kg dried products per day, and 180,000kg per year. The average whole sale unit price of freeze-dried products is about USD40/kg. But you need to pack them into small bags like 20g, 30g, 40g, or 50g per bag. Such package is not small, because the volume of freeze-dried product has no change, only lose its weight. If it is 20g per bag, it is USD1.6/bag.

Sales volume planning

Product	Unit price	Quantity	Sub amount
Freeze dried product	USD40/kg	180000kg	USD7,200,000

V, Total cost
The total cost is complicated to calculate, but the main cost is as follows.

Cost planning

Item	Depreciation rate (Year)	Investment in 1st year	Investment Initially	Annually cost
Factory (500m²) rent	1	20000	20000	20000
Factory decoration	10	10000	10000	1000
Office supplies	5	2000	2000	400
Personnel (5 people)	1	50000	10000	50000
Clean machine	10	4000	4000	400
Cutting machine	10	3000	3000	300
Freeze dryer FD-2500	10	700000	700000	70000
Auto Packing Machine	10	40000	40000	4000
Tax	0	120000	120000	0
Installation cost	0	5000	5000	0
Maintenance cost	1	200	0	200
Registration charge	0	100	100	0
Public utility charges	1	100	100	100
Marketing costs	1	15000	5000	15000
Insurance expenses	1	300	300	300
Raw material purchase	1	900000	75000	900000
Energy cost (power)	1	180000	15000	180000
Energy cost (water)	1	1500	150	1500
Consumables (bags)	1	75000	7500	75000
Other cost	1	5000	0	5000
Total		2,131,200	1,017,150	1,323,200

The correct calculation shall be monthly with chart of cash flow, to have a better understanding to new investors; the chart is made in annually.

VI, Profit forecast
The forecast profit before tax is as follows:

Item (USD)	Value (1 batch in a day)
Sales annually	7,200,000
Cost annually	1,323,200
Profit	5,876,800

VII, Conclusion
If there is one batch production in a day, the total invested money will be return within 4.5 months. The risk to invest on freeze drying business is little. You need to have a good sales team.
The rate of return is high. And the time of money return is very short. It is a good opportunity to invest on freeze drying business. And it’s very hot to invest on food freeze drying!

Product freeze-drying time means the time of sublimation. It affected by many factors:

1, The ability of freeze-drying equipment itself.
2, The loading quantity: more loading, longer time; less loading, shorter time.
3, Water content in raw product: more water, longer time; less water, shorter time.
4, Heating temperature: lower temperature, longer time; higher temperature, shorter time.
5, The product itself: The ability of a product cell molecule to hold water determines its rate of escape.
6, Pre-treatment before freeze-drying: no peeling, bigger size, longer time; peeled and crushed, smaller size, shorter time.
7, Other factors.

Item	Loading	Ability (Ice)	Freeze-drying time
HL-series	10kg/m²	24h/10kg/m²	24-48 hours
FD-series	10kg/m²	18h/10kg/m²	12-22 hours
EL-series	10kg/m²	20h/10kg/m²	14-24 hours
PL-series	10L/m²	20h/10kg/m²	24-72 hours

Example: FD-2500, other series or models, consult us:

Products	Water content	Solid content	Shape required	Size required	Loading capacity	Batch time	Power (I) consumption	Power (II) consumption
Meats	58%	42%	sliced	<10mm	10kg/m²	17.0h	2.08kwh/kg	1.43kwh/kg
Fish	80%	20%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Milk	87%	13%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Avocado	73%	27%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Sakya	86%	14%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Pitaya	87%	13%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Jackfruit	73%	27%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Rambutan	82%	18%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Mangosteen	81%	19%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Passion fruit	73%	27%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Mango	83%	17%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Pineapple	86%	14%	sliced	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Kiwi fruit	84%	16%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Watermelon	92%	8%	sliced	<10mm	10kg/m²	20.0h	2.44kwh/kg	1.68kwh/kg
Banana	75%	25%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Papaya	89%	11%	sliced	<10mm	10kg/m²	19.5h	2.38kwh/kg	1.64kwh/kg
Coconut m.	68%	32%	sliced	<10mm	10kg/m²	20.0h	2.51kwh/kg	1.68kwh/kg
Coconut w.	95%	5%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Durian	65%	35%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Strawberry	91%	9%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.73kwh/kg
Blueberry	87%	13%	n/a	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.89kwh/kg
Raspberry	85%	15%	n/a	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.77kwh/kg
Apple	84%	16%	sliced	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Lemon	88%	12%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Apricot	86%	14%	sliced	<10mm	10kg/m²	19.0h	2.32kwh/kg	1.60kwh/kg
Maqui	86%	14%	n/a	<10mm	10kg/m²	20.5h	2.51kwh/kg	1.73kwh/kg
Herbal	78%	22%	sliced	<10mm	10kg/m²	18.0h	2.20kwh/kg	1.52kwh/kg
Rose	85%	15%	n/a	n/a	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Tomato	94%	6%	sliced	<10mm	10kg/m²	19.0h	2.32kwh/kg	1.60kwh/kg
Spinach	91%	9%	sliced	<10mm	10kg/m²	16.0h	1.96kwh/kg	1.35kwh/kg
Sweet corn	76%	24%	n/a	n/a	10kg/m2	17.0h	2.08kwh/kg	1.43kwh/kg
Carrot	88%	12%	sliced	<10mm	10kg/m2	17.0h	2.08kwh/kg	1.43kwh/kg
Mushroom	92%	8%	sliced	<10mm	10kg/m2	16.0h	1.96kwh/kg	1.35kwh/kg
Aloe vera	99%	1%	sliced	<10mm	10kg/m2	16.0h	1.96kwh/kg	1.35kwh/kg
Potato	75%	25%	sliced	<10mm	10kg/m2	18.0h	2.20kwh/kg	1.52kwh/kg
Meals	71%	29%	n/a	n/a	10kg/m2	14.0h	1.71kwh/kg	1.18kwh/kg
Noodle	73%	27%	n/a	n/a	10kg/m2	14.0h	1.71kwh/kg	1.18kwh/kg

Most of the HL series use single-phase power supply. Due to the limited power of domestic single-phase power supply,
single-phase is not suitable for medium and large freeze-drying equipment.

Single-phase power supplies are: 220V, 50/60Hz (200-240V) and 115V, 60Hz (110-120V)
FD, EL, PL series adopt three-phase power supply. From 200V-480V, 50/60Hz, there are different options. We can provide what you need.

We have 7 technical support centers in North America, Central America, South America, Europe, Middle East, Oceania and China.

Our freeze dryers have been supplied to more than 60 countries including China, United States, Canada, Australia, New Zealand, UK, Germany, Italy, Spain, Greece, Finland, Denmark, Sweden, Norway, Iceland, Netherlands, Poland, Austria, Slovenia, Romania, Russia, Estonia, Serbia, Latvia, Croatia, Lebanon, Saudi Arabia, Bahrain, Israel, Egypt, Turkey, India, Uzbekistan, Turkmenistan, Tajikstan, Mongolia, Thailand, Singapore, Malaysia, Indonesia, Vietnam, Philippines, Myanmar, Tonga, Mexico, Ecuador, Nicaragua, Bolivia, Chile, Costa Rica, Colombia, South Africa, Kenya, Uganda, Angola, Malawi, Peru, Guatemala, Argentina, Paraguay, Tobago etc.

We can supply you wherever you are, even you do not have any experience on import and export.

HL-series: packed by carton or pallet, delivered by sea or air with the terms of EXW, or FOB, CNF, CIF, DAF as option.
FD, EL, PL series: packed by fumigation wooden box and chamber by soft material protected, delivered by sea with the terms of EXW, FOB, CNF, CIF, DAF as option.

Delivery time:

Series	Manufacturing time		Shipping time
Series	In stock	No stock	Near China	Far from China
HL-Series	5 working days	15-65 working days	10-25 days	25-45 days
FD-Series	5 working days	25-85 working days	10-25 days	25-45 days
EL-Series	5 working days	65-85 working days	10-25 days	25-45 days
PL-Series	5 working days	75-95 working days	10-25 days	25-45 days

We have five stages quality control job to do by different departments to ensure good quality of our freeze-drying equipment.
1, Select suppliers according to company standards, and full-time quality control personnel check incoming raw materials and accessories.
2, QC personnel check the welding quality and pressure test of shelves, vapor condenser, and chamber.
3, QC personnel check pressure test of refrigeration, heating, vacuum systems.
4, The commissioning personnel do the FAT test. QC verify record it.
5, The sales personnel check whether the equipment is consistent with the contract requirements one by one.

Certificates: We have ISO9001, CE, ASME, EAC, FDA. Other certificates can be applied with an extra cost.

FD-series: The warranty period of the whole machine is 24 months.
HL, EL, PL series: The warranty period of the whole machine is 12 months.
A box of spare parts is sent to users free of charge for backup for large freeze dryers.
According to international transportation requirements, the transportation of mechanical equipment
does not contain batteries, hazardous chemicals, oil, refrigerants, or any other liquids.

During the warranty period, KEMOLO is responsible for the quality problem or defects caused by machine manufacturing process
or material defects, under normal use and correct maintenance.

Users may also be liable for replacement parts resulting from users’ misuse and negligence of the product. Users are also responsible for:
1. Proper installation, wiring and connecting pipes as related regulations.
2. Correctly use and maintain the equipment according to the user manual. Before starting the freeze dryer, make sure that there is no water in the chamber.
Before starting the vacuum pump (except oil-free vacuum pump), make sure that the vacuum pump has a sufficient amount of clean vacuum pump oil (no water or vapor mixed).
3. The equipment must be operated in a clean area with adequate air circulation and a temperature 1°C-35°C.
If water cooling is used, the cooling water must be clean, and the water temperature should be between 15°C - 30°C.
4. If the equipment operates in high altitude areas, high altitude configurations should be used.
5. User is responsible for damage to the equipment during transportation (EXW, FOB terms), storage or installation.
6. Make sure that the freeze-dried product is completely dry before packaging.
7. Make sure to use a suitable bag. Once the bag is sealed, water or air is not allowed to enter.
8. For products with enzymes, the enzymes should be inactivated before lyophilization.
9. KEMOLO is not responsible for the quality and packaging of freeze-dried products.
10. The user is responsible for personal injury, or economic loss, regardless of the cause.

Service:
KEMOLO has full-time after-sales service managers and many after-sales service personnel.
We have a set of normative documents, that is, after-sales service standards and supervision.
1, Working hours, service personnel.
2, Judgment of the problem and submit it to the relevant personnel.
3. Ask for photos, videos and descriptions related to the problem.
4. Answers via WhatsApp, Wechat or email.
5. Give a solution.
6. The parts will be free, if it has quality problem and needs to be replaced in warranty period.
7. If the parts need to be replaced, the cost will be charged if the warranty period is exceeded.
8. If the problem could not be solved online, a technician can be arranged to user’s site for assistance.
All after sales questions are from the first few months after installation, due to the users are not familiar
with the equipment or misuse. After that time, the machine will be running more stable.
9. Report problems to technical department and production department to improve quality.
10. Report problems to the sales department to monitor and improve user satisfaction.

Confidentiality is based on both parties. KEMOLO provides users with confidential files for their own use only.

Without written authorization, KEMOLO’s documents including but not limited to quotation, technical specification, freeze-drying time and energy consumption, energy saving kits, power saving option, investment analysis, user's instruction manual, layout drawing, piping drawing, circuit diagram drawing, principle diagram drawing, 3D drawing, product pictures, and videos are prohibited to send to anybody else or any third parties.

Freeze-drying is a new technology, as requested, to maintain advantage in competition, the user’s information including but not limited to company name, address, factory layout, freeze-drying equipment capacity, freeze-dried products, sales volume, sales price, production recipe, advantages, creative products or related information is highly confidential. Without written authorization, they are prohibited to send to anybody else or any third parties.

We are looking to recruit partners worldwide. It will be a non-exclusive distribution. Our partners will sell KEMOLO freeze dryers in their local market and provide more localized after-sales service, spare parts storage, and provide users with fast and convenient parts supply and after-sales support.

Partners need to be 100% familiar with KEMOLO freeze dryers, receive training at the KEMOLO factory, and be issued relevant qualification certificates after passing the assessment. Partners need to have a warehouse, not only to store new machines, but also to store accessories, know how to repair and maintain, and know how to develop freeze-dried products and market expansion, so as to help our customers expand their business.

KEMOLO is committed to one thing only: making good freeze-drying equipment and serve users well. No other product, no other business, we are focusing, caring, specializing and professional in freeze-drying only. We are helping our customers to grow and we are expanding. Each detail has been taken into consideration in the early years, and gained the verification and acknowledgement from the market. Our users did not hesitate to give us good reviews.

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HL Series Home/Pilot/Lab Freeze-Dryer

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